• A robust machine dedicated to profile, forming and shaping roll cladding

    Profile Roll Cladder Welding Machine

Profile Roll Cladder Welding Machine

The Profile Roll Cladder welding machine is an automated welding machine that is fully customisable and provides a dedicated solution for your profile, forming and shaping roll cladding needs.

This automated piece of welding equipment comes with component rotation via the spindle arm and yoke manipulation in linear axis X, Y and Z, including wirefeed system. The component is supported and attached on the face plate or cones of the Tailstock providing a fully automated process via the integrated control system and motor drives.

Key features of the machine

  • Welding of individual components up to 6000kg
  • Import facility for component geometries
  • Combines up to 5 axis movement
  • Constant surface speed.
  • Fully programmable with program storage and retrieval
  • Adaptable for various welding processes

Why choose this machine?

  • The machine provides maximum productivity
  • Easy operator interaction
  • Allows downhand welding via 5 axis movement
  • Full automation of rotation speed across varying diameters
  • Easy manipulation of complex components

Additional options

  • Twin wire
  • Fast oscillator (x² axis)
  • Manual submerged arc kit
  • Full submerged arc system
  • Gas shielding system
  • Arc viewing screen
  • Fume extraction systems
  • Automatic stick-out adjuster
  • Programmer
  • Data logger
  • D3 Pendant

Control System D3 Touch

D3-Touch from Welding Alloys is a touch screen based control technology for automation allowing effective and efficient implementation of fully automated welding techniques and processes. Welding Alloys incorporates new technology into all Welding Alloys machines, improving performance and accuracy of the welding process. This technology complements the precision engineering mechanics resulting in maximum performance from our welding machines.

D3 Touch
  • Real-time synchronisation
  • Touch screen with intuitive GUI (Graphical User Interface)
  • Integrated processing
  • Data logging functionality
  • Built-in condition monitoring facility
  • Self / remote diagnostics
  • Remote monitoring

Suitable Consumables

Cored wire for submerged arc hardfacing
Cored hardfacing wire containing 50 to 60% tungsten carbide (depending on wire diameter)
Cobalt based cored wire for gas shielded metal arc hardfacing

Why Choose Welding Alloys?

  • Reliability. Our machines are built to perform and to last.
  • Technology. We provide high-performance welding technologies to support your business in gaining a sustainable competitive advantage.
  • Support. We fully support customers worldwide by offering a full installation, commissioning and training service for all of our machines.
  • Reputation. We’ve manufactured industry-leading welding machines for over 60 years, and our experts are ready to assist with your requirements.
Guillaume Roeckel

Contact our Machine Expert

Guillaume Roeckel

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Welding Alloys also supplies a standard range of welding machines or can provide a complete retrofit solution for your existing welding equipment.

Welding Machines Retrofit solutions

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