• A machine specially designed for weld cladding of internal pipe bores

    Internal Pipe Cladder Welding Machine

Internal Pipe Cladder Welding Machine

The Internal Pipe Cladder Welding Machine is an automated machine that is fully customisable and designed for weld cladding of internal pipe bores. The machine is a robust piece of equipment that, when combined with Welding Alloys consumables, offers a dedicated solution to protecting pipes against corrosive or abrasive wear. Efficiently weld pipes used in the coal, oil & gas, civil construction, marine, steel and cement industries with our Internal Pipe Cladding machine.

Component rotation via the headstock is possible with this machine, using travelling pipe steadies as support. The welding torch movement is controlled in the linear axis X, Y and Z including wire feed system. The integrated control system and motor drives ensure the machine delivers a fully automated solution.

Key features of the machine

  • Welding of individual components up to 3000kg
  • Combines up to 4 axis movement
  • Constant surface speed.
  • Fully programmable with program storage and retrieval
  • Adaptable for various welding processes

Why choose this machine?

  • The machine provides maximum productivity
  • Easy operator interaction
  • Precise axis movement and control on internal bores
  • Visual representation of all axis via touch screen display

Additional options

  • Twin wire
  • Full submerged arc system
  • Gas shielding system
  • Fume extraction systems
  • Automatic stick-out adjuster
  • Programmer
  • Data logger
  • D3 Pendant

Control System D3 Touch

D3-Touch from Welding Alloys is a touch screen based control technology for automation allowing effective and efficient implementation of fully automated welding techniques and processes. Welding Alloys incorporates new technology into all Welding Alloys machines, improving performance and accuracy of the welding process. This technology complements the precision engineering mechanics resulting in maximum performance from our welding machines.

D3 Touch
  • Real-time synchronisation
  • Touch screen with intuitive GUI (Graphical User Interface)
  • Integrated processing
  • Data logging functionality
  • Built-in condition monitoring facility
  • Self / remote diagnostics
  • Remote monitoring

Suitable Consumables

Cored wire for self shielded metal arc hardfacing
Cored hardfacing wire containing 50 to 60% tungsten carbide (depending on wire diameter)
Cobalt based cored wire for gas shielded metal arc hardfacing

Why Choose Welding Alloys?

  • Reliability. Our machines are built to perform and to last.
  • Technology. We provide high-performance welding technologies to support your business in gaining a sustainable competitive advantage.
  • Support. We fully support customers worldwide by offering a full installation, commissioning and training service for all of our machines.
  • Reputation. We’ve manufactured industry-leading welding machines for over 60 years, and our experts are ready to assist with your requirements.
Guillaume Roeckel

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Guillaume Roeckel

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Welding Alloys also supplies a standard range of welding machines or can provide a complete retrofit solution for your existing welding equipment.

Welding Machines Retrofit solutions

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