• A robust machine specially designed for plate cladding

    Flat Plate Cladder Welding Machine

Flat Plate Cladder Welding Machine

This automated Flat Plate Cladder machine offers a turnkey package for the manufacture of hardfaced plates, combining weld assembly, tables and an easy to use control system. It can be configured to suit the scale of your welding requirements, from using a single welding head to multiple heads, for cladding of a single plate or two plates simultaneously.

The machine provides outstanding levels of accuracy and reliability and can be used to weld multiple bead profiles, achieving perfect bead geometry, which minimises post-weld plate processing. High levels of plate cladding productivity and consistent quality results can be achieved with the Flat Plate Cladder machine from Welding Alloys.

Key features of the machine

  • Dedicated for plate cladding applications
  • Heavy duty constructions
  • Constant surface speed
  • Open arc welding
  • Seam jump function to stop welding at the junction of the plate
  • High accuracy
  • Multiple welding heads.
  • Various welding processes: FCAW-S, FCAW-G, GMAW, SAW

Why choose this machine?

  • Achieves perfect quality welded materials
  • Maximum productivity
  • Easy operator interface
  • Storage of Welding Procedure Specification(WPS) and Programs
  • Multiple weld patterns: stringer beads, oscillated, sine waves
  • Adaptable to various welding processes

Additional options

  • Water cooled welding kit
  • Additional welding head
  • Twin wire-feed unit with wire straightener
  • Fast oscillators
  • Interface with power source
  • Fume extraction
  • Drop carbide hoppers
  • Gas shielded welding gun kit
  • Sub-arc welding kit
  • D3 Pendant control

Control System D3 Touch

D3-Touch from Welding Alloys is a touch screen based control technology for automation allowing effective and efficient implementation of fully automated welding techniques and processes. Welding Alloys incorporates new technology into all Welding Alloys machines, improving performance and accuracy of the welding process. This technology complements the precision engineering mechanics resulting in maximum performance from our welding machines.

D3 Touch
  • Real-time synchronisation
  • Touch screen with intuitive GUI (Graphical User Interface)
  • Integrated processing
  • Data logging functionality
  • Built-in condition monitoring facility
  • Self / remote diagnostics
  • Remote monitoring

Suitable Consumables

Cored wire for self shielded metal arc hardfacing
Cored wire for self shielded metal arc hardfacing
Cored wire for self shielded metal arc hardfacing

Why Choose Welding Alloys?

  • Reliability. Our machines are built to perform and to last.
  • Technology. We provide high-performance welding technologies to support your business in gaining a sustainable competitive advantage.
  • Support. We fully support customers worldwide by offering a full installation, commissioning and training service for all of our machines.
  • Reputation. We’ve manufactured industry-leading welding machines for over 60 years, and our experts are ready to assist with your requirements.
Guillaume Roeckel

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Guillaume Roeckel

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Welding Alloys also supplies a custom range of welding machines or can provide a complete retrofit solution for your existing welding equipment.
Custom Machines Retrofit solutions

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