• A high performance machine for top quality roll cladding

    Roll Cladder Welding Machine

Roll Cladder Welding Machine

This automated welding machine for the cladding and hardfacing of rolls offers robust hardware and high levels of performance, combined with our advanced operating software. With the Roll Cladder Welding Machine, you can complete the welding of the journal, steps, and the roll body in a single continuous operation.

This machine is especially engineered for cladding and hardfacing of:
– Continuous casting rolls
– Hot strip mill rolls
– Pinch rolls
– Coiler rolls
– Top zone rolls

Our standard range of Roll Cladder Machines now includes the R1000, the R3000 and the R6000 models, each of which offers a different level of design to cope with larger, heavier rolls. All the models in this range can be equipped with either a single or multiple welding heads and allows for a choice of cladding single rolls or two rolls at a time, based on the scale of your operation.

Key features of the machine

  • Multiple welding heads
  • Multiple roll capabilities
  • Robust construction
  • Multiple weld patterns: stringer, square wave, oscillation, chevron and spiral welding beads
  • Various welding processes: FCAW-S, FCAW-G, GMAW, SAW

Why choose this machine?

  • Achieves perfect quality welded materials
  • High productivity & accuracy
  • Easy operator interface
  • Storage of WPS and programs
  • Modular design allowing additional heads and stations

Additional options

  • Water cooled welding kit
  • Additional welding head
  • Twin wire-feed unit with wire straightener
  • Fast oscillators
  • Interface with power source
  • Fume extraction
  • Gas shielded welding gun kits
  • Automatic flux recovery system
  • D3 Pendant

Control System D3 Touch

D3-Touch from Welding Alloys is a touch screen based control technology for automation allowing effective and efficient implementation of fully automated welding techniques and processes. Welding Alloys incorporates new technology into all Welding Alloys machines, improving performance and accuracy of the welding process. This technology complements the precision engineering mechanics resulting in maximum performance from our welding machines.

D3 Touch
  • Real-time synchronisation
  • Touch screen with intuitive GUI (Graphical User Interface)
  • Integrated processing
  • Data logging functionality
  • Built-in condition monitoring facility
  • Self / remote diagnostics
  • Remote monitoring

Suitable Consumables

Cored wire for submerged arc hardfacing
Cored wire for submerged arc hardfacing
Cobalt based cored wire for gas shielded metal arc hardfacing

Why Choose Welding Alloys?

  • Reliability. Our machines are built to perform and to last.
  • Technology. We provide high-performance welding technologies to support your business in gaining a sustainable competitive advantage.
  • Support. We fully support customers worldwide by offering a full installation, commissioning and training service for all of our machines.
  • Reputation. We’ve manufactured industry-leading welding machines for over 60 years, and our experts are ready to assist with your requirements.
Guillaume Roeckel

Contact our Machine Expert

Guillaume Roeckel

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Welding Alloys also supplies a custom range of welding machines or can provide a complete retrofit solution for your existing welding equipment.
Custom Machines Retrofit solutions

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