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Steel Making

For over 60 years, Welding Alloys have been active within the steel industry by providing solutions for complex wear issues that occur. We offer solutions to combat a wide range of wear challenges, from normal sliding abrasion in chutes, to high levels of continuous impact and metal-to-metal wear at extreme temperatures.

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Matt Reiff - Consumables Expert

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Dan Norman - Services Expert

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Classifiers and cones fabricated from Welding Alloys wear plates, provide advanced wear protection to resist the effects of abrasion and erosion caused by the materials they process. Our linings, produced from chromium and complex carbide materials, are highly effective in increasing the service life of equipment and to combat the effects of abrasion and erosion.

At Welding Alloys, we can successfully protect and improve the wear resistance of fan impellers and casings across various industries. We offer standard and customised solutions for fans, fan blades, fan casings, and related equipment to protect against wear caused by factors such as corrosion, abrasion and erosion.

We offer specially developed welding consumables with an adapted weld cladding procedure that protects the internal surface of galvanising baths, from corrosion. Refurbishment of the baths can be carried out in one of our strategically located Integra™ Service Centres across the world.

A critical part of the metal sheet galvanising process is subjected to high temperatures and corrosion. We manufacture galvanising rolls according to drawings and specifications supplied by our customers.

We refurbish used parts and also fabricate brand new parts, using our composite wear plates. Our range of solutions include anti-clogging products for the protection of components against harsh environments within which they operate.

We assist customers in eliminating the high replacement cost of tooling by undertaking repairs and refurbishments. Tool wear can be managed effectively through refurbishment and repairs, resulting in extended tool life that exceeds that of the original design.

We supply hot sinter screen lines manufactured using our wear plates, in a wide range of designs and grades according to your specific working conditions.

Learn more about our advanced 3D-Carb™ technology, which solves wear problems of components that occur in sinter plants, subjected to a combination of abrasion, impact, and heat.

Welding Alloys can supply new steel mill rollers worldwide directly from our dedicated roller specialists, or by refurbishing your existing rollers in our worldwide Integra™ Service Centres.

We provide a vast range of pipe and tube solutions that include the design and manufacture of parts using the widest range of wear resistant materials on the market.

Our wear plates are produced using specially developed Welding Alloys cored wires, which offer exceptional resistance to abrasive wear and impact, as well as high quality consistency and homogeneity of the deposit. This is achieved through our quality control processes, specifically designed equipment, advanced consumables, and processes driven by a passion to develop solutions that outperform the global standard.

Welding Machines

Roll Cladder Welding Machine

High performance welding machine for cladding and hardfacing of rolls.

H-Frame Welding Machine

A modular, cost-effective weld surfacing machine.

Welding Consumables

CHROMECORE 414-S

Cored wire for submerged arc hardfacing

CHROMECORE 430-S

Cored wire for submerged arc hardfacing

CHROMECORE 414N-S

Cored wire for submerged arc hardfacing

CHROMECORE 434N-S

Cored wire for submerged arc hardfacing

HARDFACE WA8620-S

Cored wire for submerged arc cladding of steel mill rolls

CORRESIST-O

Open arc wire for cladding of continuous casting rolls

HARDFACE HC-O

Cored wire for self shielded metal arc hardfacing

HARDFACE TIC-O

Cored wire for self shielded metal arc hardfacing

News & Technical Literature

News
Hardplate™ solution improves Barmac® VSI crusher by Metso performance Discover how Hardplate™ wear protection improves Barmac® VSI crusher reliability, simplifies maintenance and reduces downtime caused by component failure.
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Chromium-free cored wires for more sustainable wear protection Discover how chromium-free cored wires can extend component life, reduce replacement and downtime, while supporting safer, more sustainable wear protection.
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Keeping steel production rolling Discover how pinch roll cladding improved durability, reduced wear, and enhanced efficiency in steel production for a hot-rolling line in Mexico.
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Albania Mill Repair Success Demonstrates Integra™ Expertise Welding Alloys’ Integra team restores mill rolls in Albania, improving performance, reducing downtime, and extending equipment service life.
News
Cored Wire Solutions for Cladding Applications Explore Welding Alloys’ TETRA, GAMMA and STELLOY cored wire solutions for cladding, delivering corrosion resistance, low dilution and reliable weld overlay performance.
News
Bringing Machines Back to Life: Retrofit Upgrade for a UK Steel Plant Welding Alloys refurbished a roll cladder for a UK steel plant through a cost-effective retrofit upgrade, enhancing efficiency, precision, and reliability with the latest technology.
News
Understanding and Fighting Wear on Continuous Casting Rolls Continuous casting plays a vital role in the steel industry, transforming molten steel into solid slabs, billets, or blooms.
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Another Roll Cladder machine for a customer in the US A new Roll Cladder machine has been delivered to a customer in the US for refurbishment and wear protection overlays via welding for continuous caster and hot strip mill process rolls.
News
Roll Cladder machine In the world of industrial machinery, Welding Alloys’ Roll Cladder machine stands out thanks to its sophisticated operating software and heavy-duty hardware.
News
Another Roll Cladder welding machine, another satisfied customer Another Roll Cladder welding machine sold to a steel industry customer. The new machine will increase cladding efficiency, reduce costs and increase quality.
News
Superior service life for set of 18 sinter stars with 3D-Carb™ protection The 3D-Carb™ technology was developed by Welding Alloys France in the 1990s to protect sintering elements, stars, slabs, etc. Over the years, the team at Integra™ France have continued to develop this technology by improving the design and the hardfacing techniques.
News
Welding Alloys consumables for high silicon stainless steel Materials with custom-tailored properties often demand special welding consumables and ambitious welding processing. In other words, they are well in line with Welding Alloys’ DNA.
Case Studies
Sinter breaker stars Our 3D-Carb™ technology was the perfect match for a sinter plant customer in the steel industry, delivering a long-term wear solution and a satisfied customer.
News
Pushing the limits of positional hardfacing For a number of years now, the hardfacing market has been desiring a highly abrasion resistant hardfacing wire which can be welded out of position.
News
Industrial Applications driving innovation in welding consumables The latest materials with custom-tailored properties often demand advanced welding consumables and innovative processing.