• Impact resistant composite overlay wear plate

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Tuffplate™

Tuffplate™ is one of our premium welded, composite overlay products. It comprises a low carbon construction steel base, hardfaced with an alloy containing extremely hard, finely dispersed titanium carbides in a martensitic matrix with a high chromium content. This unique plate breaches the gap that previously existed where suppliers could either completely address abrasion or impact, but not both phenomena with a single wear plate. In applications where both impact and abrasion are prominent wear problems, Tuffplate™, has proven itself as an excellent product.

We manufacture Tuffplate™ using Welding Alloys-developed cored welding wire, proven welding procedures and stringent quality assurance measures. This allows the production of a welded overlay with homogeneous chemistry, resulting in even distribution of the titanium and chromium carbide particles resulting in a stable, through-thickness wear rate. Complimentary to our range of plate products, we also provide design and fabrication services throughout our global network of Integra™ service centres.

Tuffplate™

Tuffplate™ | EN

Applications:

Ideal for applications that are subject to a combination of abrasion, pressure, and impact.

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  • Overlay thicknesses from 4 to 8 mm
  • Wear resistance is fully maintained at temperatures of up to 200°C (390°F).

Specifications:

  • Tubular products are supplied in 3000 mm maximum length, with a 75 mm minimum internal diameter after welding
  • Both flat and tubular products can be hardfaced as single or double sided products.
  • Based on customer requirements, products can also be supplied as pre-cut and profiled liners, conforming to drawing specifications, or as complete manufactured components, ready to install.

Various fitment options are available, based on installation requirements and customer specifications.

Tuffplate™
Finely dispersed carbides within a tool steel matrix.
Ideal for areas with a combination of abrasion, pressure and impact
Hardness 56 – 58 HRC
Dimensions
1500 mm x 3000 mm (L)
Thickness
Base plate: 5 to 15 mm
Coating: 3 to 15 mm
Other sizes available on request
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