• A versatile machine for for cladding of valves, crusher rolls and heavy-duty equipment

    Manipulator System Welding Machine

Manipulator System Welding Machine

Our Manipulator System Welding Machine is an automated welding machine that is fully customisable. It is designed for cladding of components such as valves, crusher rolls and other types of heavy-duty equipment. This machine is a versatile solution that can be used in several industries, including: cement, steel, coal, marine, oil & gas, recycling, pulp & paper, food & agriculture, civil construction and mining.

The automatic machine features component rotation via the spindle arm, yoke, tilt back and manipulation in linear axis X, Y and Z, including wirefeed system. The component to be welded is supported and attached on the face plate and the process is fully automated via the integrated control system and motor drives.

Key features of the machine

  • Welding of individual components up to 15000kg
  • Import facility for component geometries
  • Combines up to 6 axis movement, Importing facility for complex geometries, Constant surface speed, fully programmable, program storage and retrieval
  • Adaptable for various welding processes
  • Bore-to-Bore software allows internal cladding of components containing cross bores.

Why choose this machine?

  • Maximum productivity
  • Easy operator interaction
  • Allows downhand welding via 6 axis movement
  • Storage of WPS and Programs
  • Easy manipulation of complex components

Additional options

  • Twin wire
  • Fast oscillator (x² axis)
  • Gas shielding system
  • Arc viewing screen
  • Hot wire tig system
  • Fume extraction systems
  • Automatic stick-out adjuster
  • Programmer
  • Data logger
  • D3 pendant

Control System D3 Touch

D3-Touch from Welding Alloys is a touch screen based control technology for automation allowing effective and efficient implementation of fully automated welding techniques and processes. Welding Alloys incorporates new technology into all Welding Alloys machines, improving performance and accuracy of the welding process. This technology complements the precision engineering mechanics resulting in maximum performance from our welding machines.

D3 Touch
  • Real-time synchronisation
  • Touch screen with intuitive GUI (Graphical User Interface)
  • Integrated processing
  • Data logging functionality
  • Built-in condition monitoring facility
  • Self / remote diagnostics
  • Remote monitoring

Suitable Consumables

Cored wire for self shielded metal arc hardfacing
Cored wire for self shielded metal arc hardfacing
Cored hardfacing wire containing 50 to 60% tungsten carbide (depending on wire diameter)

Why Choose Welding Alloys?

  • Reliability. Our machines are built to perform and to last.
  • Technology. We provide high-performance welding technologies to support your business in gaining a sustainable competitive advantage.
  • Support. We fully support customers worldwide by offering a full installation, commissioning and training service for all of our machines.
  • Reputation. We’ve manufactured industry-leading welding machines for over 60 years, and our experts are ready to assist with your requirements.
Guillaume Roeckel

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Guillaume Roeckel

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Welding Alloys also supplies a standard range of welding machines or can provide a complete retrofit solution for your existing welding equipment.

Welding Machines Retrofit solutions

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