• An automated machine for joining heavy-duty structural steel box sections

    Box Beam Welding Machine

Box Beam Welding Machine

The Box Beam Welder is an automated welding machine that is fully customisable and designed for joining heavy-duty structural steel box section fabrications, perfectly suited for the oil & gas and civil construction industries. The machine is equipped with component clamping and rotation via the headstock and tailstock. The welding torch movement is controlled in the linear axis X, Y, Z and laser seam tracking devices, and includes a wire feed system. The machine is fully automated via the integrated control system and motor drives.

Key features of the machine

  • Welding of individual components up to 5000kg
  • Combines up to 4 axis movement
  • Laser tracking devices for accurate seam and joint tracking.
  • Fully programmable with program storage and retrieval
  • Adaptable for various welding processes
  • Expansion chambers allowing for component movement during welding

Why choose this machine?

  • The machine provides maximum productivity
  • Easy operator interaction
  • Accurate tracking for repeatable weld quality
  • Complete structure can be welded in one program without operator intervention

Additional options

  • Twin wire, fast oscillator (x² axis)
  • Full submerged arc system
  • Gas shielding system
  • Arc viewing screen
  • Hot wire tig system
  • Fume extraction systems
  • Automatic stick-out adjuster
  • Programmer
  • Data logger
  • D3 Pendant

Control System D3 Touch

D3-Touch from Welding Alloys is a touch screen based control technology for automation allowing effective and efficient implementation of fully automated welding techniques and processes. Welding Alloys incorporates new technology into all Welding Alloys machines, improving performance and accuracy of the welding process. This technology complements the precision engineering mechanics resulting in maximum performance from our welding machines.

D3 Touch
  • Real-time synchronisation
  • Touch screen with intuitive GUI (Graphical User Interface)
  • Integrated processing
  • Data logging functionality
  • Built-in condition monitoring facility
  • Self / remote diagnostics
  • Remote monitoring

Suitable Consumables

Seamless high fill copper coated basic flux cored wire for semi-automatic gas shielded arc welding
Rutile flux cored stainless steel wire for gas shielded arc welding

Why Choose Welding Alloys?

  • Reliability. Our machines are built to perform and to last.
  • Technology. We provide high-performance welding technologies to support your business in gaining a sustainable competitive advantage.
  • Support. We fully support customers worldwide by offering a full installation, commissioning and training service for all of our machines.
  • Reputation. We’ve manufactured industry-leading welding machines for over 60 years, and our experts are ready to assist with your requirements.
Guillaume Roeckel

Contact our Machine Expert

Guillaume Roeckel

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Welding Alloys also supplies a standard range of welding machines  or can provide a complete retrofit solution for your existing welding equipment.

Welding Machines Retrofit solutions

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