• A machine for maximum plate cladding productivity

    Rotary Plate Cladder Welding Machine

Rotary Plate Cladder Welding Machine

The Rotary Plate Cladder is a heavy duty machine designed for automated welding of plates. The machine can be equipped with multiple welding heads, which are set-up to continuously hardface plates that are mounted on a drum up to 8 tons.

The automated machine can be used to weld plates destined to be used in a range of industries such as cement, mining, steel, power, agriculture and recycling. The machine is capable of welding multiple bead profiles, achieving perfect bead geometry, which minimises plate processing after welding. With the Rotary Plate Cladder machine, you will benefit from consistent, high quality wear characteristics of all plates produced.

Key features of the machine

  • Multiple weld patterns: stringer beads, oscillated, sine waves
  • Heavy duty construction
  • Constant surface speed
  • Various welding processes: FCAW-S, FCAW-G, GMAW, SAW

Why choose this machine?

  • Perfect quality welded materials
  • Minimised plate processing
  • Maximum productivity (0,7m²/h for a 6+4 plate with 2 heads and Ø2.8mm wire)
  • Easy operator interface
  • Adaptable for various welding processes

Additional options

  • Water cooled welding kit
  • Additional welding heads
  • Twin wire-feed unit with wire straightener
  • Fast oscillators
  • Interface with power source
  • Fume extraction
  • Drop carbide hoppers
  • Gas shielded welding gun kit
  • Sub-arc welding kit
  • D3 Pendant

Control System D3 Touch

D3-Touch from Welding Alloys is a touch screen based control technology for automation allowing effective and efficient implementation of fully automated welding techniques and processes. Welding Alloys incorporates new technology into all Welding Alloys machines, improving performance and accuracy of the welding process. This technology complements the precision engineering mechanics resulting in maximum performance from our welding machines.

D3 Touch
  • Real-time synchronisation
  • Touch screen with intuitive GUI (Graphical User Interface)
  • Integrated processing
  • Data logging functionality
  • Built-in condition monitoring facility
  • Self / remote diagnostics
  • Remote monitoring

Suitable Consumables

Cored wire for self shielded metal arc hardfacing
Cored wire for self shielded metal arc hardfacing
Cored wire for self shielded metal arc hardfacing

Why Choose Welding Alloys?

  • Reliability. Our machines are built to perform and to last.
  • Technology. We provide high-performance welding technologies to support your business in gaining a sustainable competitive advantage.
  • Support. We fully support customers worldwide by offering a full installation, commissioning and training service for all of our machines.
  • Reputation. We’ve manufactured industry-leading welding machines for over 60 years, and our experts are ready to assist with your requirements.
Guillaume Roeckel

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Guillaume Roeckel

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Welding Alloys also supplies a custom range of welding machines or can provide a complete retrofit solution for your existing welding equipment.
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