12 welding-alloys.com 13 welding-alloys.com SprayClad® SprayClad® is a unique thermal spray solution best suited to prevent erosion, abrasion and corrosion. SprayClad® is developed to deliver a bond layer and hard coating, and is finished with a sealant. This effectively reduces slagging and corrosion, while minimising the need for surface cleaning. SprayClad® can withstand prolonged exposure to corrosive gases, alkali and chloride salts, as well as high temperatures found within industrial boilers. The solution can be applied to a range of applications, including bearing journals, bagging components, cone crushers, fan impeller blades, fan casings and ducting. Why use Welding Alloys’ SprayClad® solution? • Adaptability of the coating tailored to plant needs • Improved corrosion, abrasion and/or erosion resistance • Faster than traditional cladding techniques • No water needed in the heat exchanger as process is ‘cold’ • Reduced fouling and cleaning • Total cost of ownership reduced through increased wear life and fewer maintenance cycles SprayClad® is unavailable in the USA Welding Alloys specialises in the application of thermal spray coatings for the repair and maintenance of components using the latest surfacing techniques. Integra™ Mill Our Integra™ Mill range of welding cored wires are specially designed for hardfacing and re-profiling of grinding components in grinding mills. The Integra™ Mill range of products has proven to be effective in combating wear when grinding raw materials, clinker, coal, blast furnace slag and other materials found in the cement, mining, power generation and mineral processing industries. Our Integra™ Mill products combined with Welding Alloys’ application technologies offer outstanding results on rolls and tables of all types. Why use Welding Alloys’ Integra™ Mill solution? • Improved service life • Improved grinding efficiency • Reduced energy consumption through repair over replacement • Optimised engineered wear protection solution for grinding components 3D-Carb™ A hardfacing solution designed to address specific wear problems resulting from extreme levels of thermal fatigue, impact and abrasion. The innovative method uses a ‘bimetallic’ matrix embedded in a redefined structure to restore parts back to their original profile. By analysing wear phenomena data, the solution is manufactured specifically for the intended application. Why use Welding Alloys’ 3D-Carb™ solution? • Reduced component wear rate • Reduced maintenance requirements • Reduced total cost of ownership • Application-specific designs targeted to high wear areas • Increased service life and performance of parts, therefore efficient energy consumption • Increased production tonnage Back to contents page
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