10 welding-alloys.com 11 welding-alloys.com Our solutions We offer a comprehensive product portfolio, providing hardfacing, cladding and spraying solutions designed to address wear-related challenges across a diverse range of applications. Our innovative solutions not only meet but exceed the expected lifespan of both new and existing components, in turn optimising operational efficiency and reducing maintenance costs. MillCarb™ Welding Alloys has developed an industryleading solution dedicated to protecting critical parts used in cement and coal-fired power plants. MillCarb™ is a fully repairable specialist hardfacing method that delivers optimised wear resistance for grinding components, offering superior protection to abrasive wear. This is achieved through a specially designed microstructure, which combines the wear-resistant properties of advanced complex ceramics and the shockabsorbing properties of a metallic matrix. MillCarb™ significantly outperforms competitor solutions time and time again, handling up to three times more throughput when compared to other standard solutions. Why use Welding Alloys’ MillCarb™ solution? • A fully repairable welded ceramic composite metal matrix alloy • Optimised engineered wear protection solution for grinding components • A cost-effective solution to refurbish worn components • Superior wear resistance compared to competitor products RPMaxLife RPMaxLife is Welding Alloys’ unrivalled solution for the refurbishment of roller presses. RPMaxLife is proven to substantially extend roller press lifetime without the need for intermediate repairs, ensuring operations can continue at maximum plant capacity. The cost-effective solution is specially developed using our hardfacing consumables to absorb shock, providing superior resistance to impact and abrasion. Why use Welding Alloys’ RPMaxLife solution? • Total cost of ownership is reduced through increased wear life and fewer maintenance cycles • A complete solution that can eliminate the need to replace expensive roller press rollers • Improved overall mill efficiencies • Provides a welded solution with unrivalled impact resistance • No need to disassemble - repair can be carried out in situ Back to contents page
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