14 welding-alloys.com 15 welding-alloys.com Composite wear plates Advanced Wear Components Designed and manufactured machinery components can be hardfaced to improve the lifespan of the part before being placed into service. Areas that are prone to wear from increased abrasion can be hardfaced using our range of advanced hardfacing cored wires to balance the wear characteristics across the surface of the component. Why use Welding Alloys’ Advanced Wear Components? • Less localised wear (grinding faces maintained) • Increased abrasion resistance • Resistant to shock damage and subsequent spalling • Maintains production output and specific energy consumption • Increased component lifetime • Reduced maintenance costs • Reduced total cost of ownership Advanced Coatings Understanding the material type and the way it can react to the exposure of various wear types is important when selecting a coating. Our range of advanced coatings, which includes ceramics, paints, rubbers, resins and plastics, provides solutions to a range of different wear problems. When used together, they can extend the lifespan of the component even further. Why use Welding Alloys’ Advanced Coatings? • Experts in wear data analysis to improve component life • Free no-obligation wear audit • Solutions tailored to the component • Reduced maintenance costs • Increased plant efficiency Our Integra™ service teams analyse the wear on components to provide the best solution to customers. Our range of composite wear plates consists of a base plate of construction steel, hardfaced with a selection of chromium and complex carbide based cored welding consumables. These plates deliver outstanding durability and superior resistance to wear and impact, helping to extend the life of critical equipment. Our plates provide a cost-effective solution that enhances overall productivity by optimising maintenance and minimising operational downtime. Custom-engineered to your specifications, they can be shaped, rolled, and formed to protect key components. Hardplate™ Our heavy-duty composite wear plates are supplied with a standard overlay thickness from 4 to 15 mm. It is designed to endure elevated operating temperatures and harsh environments. Suitable for applications such as fans, cyclones and vertical roller mills. Hardplate™ FlowMax Our smooth wear-resistant plates are design for applications where hang-up, carryback and impact occur in combination with abrasive wear. These plates have a low coefficient of friction, offering better sliding properties. Suitable for applications such as mobile equipment, hoppers and chutes. Hardlite™ Our ultra-thin composite wear plates offer the ideal solution when weight is a key consideration, while offering unrivalled wear protection, with a hardness of 64 to 66 HRC. Suitable for applications such as hoppers, chutes, fan impellers and dynamic separator rotor blades. Tuffplate™ Our impact resistant wear plates are designed for applications susceptible to a combination of abrasion or impact. The wear resistance of Tuffplate™ is fully maintained at temperatures of up to 200 °C. Suitable for applications such as hammers, bucket liners and crusher components. Back to contents page
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