{"id":54609,"date":"2024-09-30T08:10:10","date_gmt":"2024-09-30T06:10:10","guid":{"rendered":"https:\/\/welding-alloys.zerobox.co.za\/?p=54609"},"modified":"2025-03-14T10:17:54","modified_gmt":"2025-03-14T09:17:54","slug":"verstaendnis-und-bekaempfung-des-verschleisses-von-stranggusswalzen","status":"publish","type":"post","link":"https:\/\/welding-alloys.zerobox.co.za\/de\/nachrichten\/stahlerzeugung-2\/verstaendnis-und-bekaempfung-des-verschleisses-von-stranggusswalzen\/","title":{"rendered":"Verst\u00e4ndnis und Bek\u00e4mpfung des Verschlei\u00dfes von Stranggusswalzen"},"content":{"rendered":"<div id='full_slider_1'  class='avia-fullwidth-slider main_color avia-shadow   avia-builder-el-0  el_before_av_section  avia-builder-el-first   container_wrap sidebar_left'  >\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_slideshow_full-ab9484ab519109c7f1e2412f2027377e\">\n#top #wrap_all .avia-slideshow 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class='av-special-heading-tag '  itemprop=\"headline\"  >Verst\u00e4ndnis und Bek\u00e4mpfung des Verschlei\u00dfes von Stranggusswalzen<\/h1><div class='av-subheading av-subheading_below'><a href=\"https:\/\/welding-alloys.zerobox.co.za\/de\/industry\/stahlerzeugung\/\">Stahlerzeugung<\/a>\n<\/div><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<div  class='av-social-sharing-box av-av_social_share-f7b5df026abe76e397a87a44a9ce1097 av-social-sharing-box-icon-simple  avia-builder-el-7  el_after_av_heading  avia-builder-el-last  av-social-sharing-box-same-width'><div class=\"av-share-box\"><h5 class='av-share-link-description av-no-toc '>Teile diesen Artikel<\/h5><ul class=\"av-share-box-list noLightbox\"><li class='av-share-link av-social-link-facebook avia_social_iconfont' ><a target=\"_blank\" aria-label=\"Teilen auf Facebook\" 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data-avia-related-tooltip='Teilen auf LinkedIn'><span class='avia_hidden_link_text'>Teilen auf LinkedIn<\/span><\/a><\/li><li class='av-share-link av-social-link-mail avia_social_iconfont' ><a  aria-label=\"Per E-Mail teilen\" href='mailto:?subject=Verst%C3%A4ndnis%20und%20Bek%C3%A4mpfung%20des%20Verschlei%C3%9Fes%20von%20Stranggusswalzen&#038;body=https:\/\/welding-alloys.zerobox.co.za\/de\/nachrichten\/stahlerzeugung-2\/verstaendnis-und-bekaempfung-des-verschleisses-von-stranggusswalzen\/' data-av_icon='\ue805' data-av_iconfont='entypo-fontello'  title='' data-avia-related-tooltip='Per E-Mail teilen'><span class='avia_hidden_link_text'>Per E-Mail teilen<\/span><\/a><\/li><\/ul><\/div><\/div><\/p><\/div><\/div><!--close column table wrapper. Autoclose: 1 --><div class='flex_column_table av-av_one_full-876c75c95304012b3250e44391fb5c8f sc-av_one_full av-equal-height-column-flextable'>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_one_full-876c75c95304012b3250e44391fb5c8f\">\n#top .flex_column_table.av-equal-height-column-flextable.av-av_one_full-876c75c95304012b3250e44391fb5c8f{\nmargin-top:15px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-av_one_full-876c75c95304012b3250e44391fb5c8f av_one_full  avia-builder-el-8  el_after_av_one_full  el_before_av_one_full  first no_margin flex_column_table_cell av-equal-height-column av-align-top av-animated-generic left-to-right  column-top-margin'     ><section  class='av_textblock_section av-m88kejvw-2608319d44554308608bf3ce1a5cac55 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Das Stranggie\u00dfen spielt in der Stahlindustrie eine wichtige Rolle, da es geschmolzenen Stahl in massive Brammen, Kn\u00fcppel oder Vorbl\u00f6cke umwandelt. Die Effizienz und Haltbarkeit von Stranggussrollen sind f\u00fcr diesen Prozess von entscheidender Bedeutung, da sie rauen Bedingungen und verschiedenen Formen des Verschlei\u00dfes w\u00e4hrend des Betriebs standhalten m\u00fcssen.<\/p>\n<p>Die Entscheidung f\u00fcr F\u00fclldr\u00e4hte von Welding Alloys zum Schutz der Walzen gew\u00e4hrleistet eine qualitativ hochwertige Plattierung, die Wartungskosten und Ausfallzeiten erheblich reduziert und zu langfristigen Einsparungen f\u00fchrt. Welding Alloys bietet Plattierungsl\u00f6sungen sowohl f\u00fcr neue als auch f\u00fcr \u00fcberholte Walzen an, die eine optimale Leistung und Kosteneffizienz garantieren.<\/p>\n<p><b>CORRESIST \u2192 Verbessern Sie die Leistung des oberen Teils Ihrer Stetiglaufrollen<\/b><\/p>\n<p>CORRESIST ist ein F\u00fclldrahtelektroden-Schwei\u00dfgut, das eine einzigartige hochchromhaltige Legierung aus modifiziertem austenitischem Edelstahl auf Eisenbasis erzeugt. Dieses Material ist sehr widerstandsf\u00e4hig gegen Oxidation und Korrosion, auch in Hochtemperaturumgebungen, und eignet sich daher ideal f\u00fcr die Plattierung von Walzen im oberen Bereich von Stranggussanlagen, wie z. B. Fu\u00df- und Biegerollen.<\/p>\n<p>Die oberen Zonen und Biegebereiche von Gie\u00dfmaschinen sind den h\u00f6chsten Temperaturen und den aggressivsten Korrosionsbedingungen ausgesetzt. Herk\u00f6mmliche Rollen und Plattierungen aus martensitischem Edelstahl werden in solchen Umgebungen oft instabil, was zu einer schnellen Abnutzung f\u00fchrt. CORRESIST mit seiner einzigartigen Legierungszusammensetzung bleibt stabil und bietet die erforderliche Korrosionsbest\u00e4ndigkeit, selbst wenn es extremen Temperaturen ausgesetzt ist.<\/p>\n<p><b>Leistung:<\/b><\/p>\n<p>CORRESIST hat bemerkenswerte Verbesserungen bei der Lebensdauer und Leistung von Walzen gezeigt. Zum Beispiel hat die Plattierung mit CORRESIST bei Fu\u00dfwalzen, die direkt unter der Form positioniert sind, eine Verbesserung erzielt:<\/p>\n<ul>\n<li aria-level=\"1\"><b>650 Erw\u00e4rmungen bei 110 Tonnen pro Erw\u00e4rmung:<\/b> Diese Leistung \u00fcbertrifft bei weitem die herk\u00f6mmlicher martensitischer Plattierungen, die bei \u00e4hnlicher Nutzung oft unter starker Korrosion und Oxidation leiden.<\/li>\n<li aria-level=\"1\"><b>Dreimal so lange Lebensdauer wie geschmiedete 17-4PH-Walzen:<\/b> Nach 650 Erhitzungen wiesen CORRESIST-Walzen einen Verschlei\u00df von weniger als 0,7 mm auf, so dass sie f\u00fcr den weiteren Einsatz oder f\u00fcr weitere Abstreif- und Unterlegarbeiten geeignet sind.<\/li>\n<\/ul>\n<p><b>CHROMECORE \u2192 Die ultimative L\u00f6sung f\u00fcr Bogen- und Richtsegmente<\/b><\/p>\n<p>Zur wirksamen Bek\u00e4mpfung von Oxidation, Korrosion, Abrasion, mechanischer Beanspruchung und Erm\u00fcdung bei hohen Anwendungstemperaturen hat Welding Alloys eine Reihe martensitischer rostfreier St\u00e4hle unter dem Produktnamen CHROMECORE entwickelt.<\/p>\n<p><b>Warum Martensitische Hochlegierte St\u00e4hle?<\/b><\/p>\n<p>Martensitische rostfreie St\u00e4hle wandeln sich beim Abk\u00fchlen von Austenit in Martensit um und weisen eine hervorragende H\u00e4rte und Verschlei\u00dfbest\u00e4ndigkeit auf. Der Zusatz von Chrom und Kohlenstoff erh\u00f6ht ihre Korrosionsbest\u00e4ndigkeit und mechanische Festigkeit. Weitere Legierungselemente wie Molybd\u00e4n, Vanadium und\/oder Stickstoff verbessern ihre Leistung bei hohen Temperaturen und tragen zur Sekund\u00e4rh\u00e4rtung beim Anlassen bei.<\/p>\n<p>Das CHROMECORE-Sortiment umfasst verschiedene, auf spezifische Bed\u00fcrfnisse zugeschnittene Formulierungen. Im Folgenden finden Sie zwei Beispiele f\u00fcr unsere Verkaufsschlager:<\/p>\n<ul>\n<li aria-level=\"1\"><b>CHROMECORE 414N<\/b>: Angereichert mit Stickstoff zur Verbesserung der mechanischen Eigenschaften und der Korrosionsbest\u00e4ndigkeit. Diese Sorte ist f\u00fcr die Bek\u00e4mpfung von oxidationsbedingten Problemen geeignet, bietet jedoch eine etwas geringere mechanische Festigkeit.<\/li>\n<li aria-level=\"1\"><b>CHROMECORE 414MM<\/b>: Enth\u00e4lt Molybd\u00e4n, Vanadium und Niob und bietet eine hervorragende H\u00e4rte und Verschlei\u00dfbest\u00e4ndigkeit. Diese Sorte ist ideal f\u00fcr die horizontalen Segmente einer Gie\u00dfmaschine, wo mechanische Festigkeit entscheidend ist.<\/li>\n<\/ul>\n<p><b>Innovation:<\/b><\/p>\n<p>Wir setzen uns leidenschaftlich f\u00fcr Innovationen ein und sind bestrebt, neue L\u00f6sungen zu entwickeln, um komplexe Kundenanforderungen zu erf\u00fcllen. Unser neues CHROMECORE 414NX verbessert die Haltbarkeit und Leistung in Ihrem gesamten Gie\u00dfprozess. Eine einzige vielseitige L\u00f6sung.<\/p>\n<p>Dieser mit Stickstoff und Seltenen Erden legierte martensitische Edelstahl bietet eine au\u00dfergew\u00f6hnliche Oxidationsbest\u00e4ndigkeit. In Kombination mit Vanadium und Niob f\u00fcr eine hervorragende H\u00e4rtung und Hochtemperaturfestigkeit maximiert diese Innovation die Leistung Ihrer Gie\u00dfwalzen und damit letztlich auch die Leistung Ihrer Gie\u00dfanlage.<\/p>\n<p>Wir haben zwar einige Schl\u00fcsselprodukte hervorgehoben, bieten aber ein komplettes Sortiment an Dr\u00e4hten an, das von kosteng\u00fcnstigen Alternativen bis hin zu fortschrittlichen Optionen reicht und f\u00fcr jeden Bedarf das richtige Gleichgewicht zwischen Haltbarkeit und Erschwinglichkeit gew\u00e4hrleistet.<\/p>\n<p><b>Kompetenz in der Fertigung<\/b><\/p>\n<p>Welding Alloys nutzt sein umfassendes Fachwissen zur Herstellung von F\u00fclldr\u00e4hten mit sorgf\u00e4ltig kontrollierten Legierungselementen, um die gew\u00fcnschte H\u00e4rte und chemischen Eigenschaften zu gew\u00e4hrleisten. Wir bieten Flexibilit\u00e4t bei der Auswahl, so dass Benutzer den Draht ausw\u00e4hlen k\u00f6nnen, der am besten f\u00fcr ihr Schwei\u00dfverfahren geeignet ist, sei es Unterpulverschwei\u00dfen (SAW) oder F\u00fclldrahtschwei\u00dfen &#8211; Selbstgesch\u00fctzt (FCAW-S).<\/p>\n<p>Zus\u00e4tzlich zu unseren leistungsstarken CHROMECORE- und CORRESIST-Schwei\u00dfzusatzwerkstoffen bietet Welding Alloys eine Komplettl\u00f6sung f\u00fcr den Schutz von Stranggussrollen, einschlie\u00dflich unserer station\u00e4ren Schwei\u00dfanlage, der Roll Cladder. Diese hochmoderne, robuste Maschine gew\u00e4hrleistet optimale Effizienz und Qualit\u00e4t bei der Plattierung und tr\u00e4gt dazu bei, die Lebensdauer der Walzen zu verl\u00e4ngern und den Verschlei\u00df zu verringern. Durch die Kombination von innovativer Technologie mit dem Fokus auf Qualit\u00e4t stellen wir uns den schwierigsten Herausforderungen beim Verschlei\u00df von Stranggussrollen und liefern L\u00f6sungen, die den h\u00f6chsten Standards in der Stahlindustrie entsprechen.<\/p>\n<\/div><\/section><\/div><\/div><!--close column table wrapper. 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https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-450x450.jpg 450w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-100x100.jpg 100w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><div class='big-prev-fake'><img decoding=\"async\" fetchpriority=\"high\" class=\"wp-image-51982 avia-img-lazy-loading-not-51982\"  width=\"300\" height=\"300\" src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-300x300.jpg\" title='Top roll_ Cladding with CORRESIST' alt='Top roll_ Cladding with CORRESIST' srcset=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-300x300.jpg 300w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-80x80.jpg 80w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-36x36.jpg 36w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-180x180.jpg 180w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-120x120.jpg 120w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-450x450.jpg 450w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2024\/09\/Top-roll_-Cladding-with-CORRESIST-100x100.jpg 100w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/div><\/a><\/div><\/div><\/p><\/div><div class='flex_column_table av-av_one_full-9f9a9730a83cca1abdb0fec9b6a55098 sc-av_one_full av-equal-height-column-flextable'><div  class='flex_column av-av_one_full-9f9a9730a83cca1abdb0fec9b6a55098 av_one_full  avia-builder-el-13  el_after_av_one_full  avia-builder-el-last  text-center first no_margin 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