{"id":44279,"date":"2021-01-19T19:13:33","date_gmt":"2021-01-19T18:13:33","guid":{"rendered":"https:\/\/welding-alloys.zerobox.co.za\/?p=44279"},"modified":"2024-06-11T10:54:23","modified_gmt":"2024-06-11T08:54:23","slug":"zuckerwalzen","status":"publish","type":"post","link":"https:\/\/welding-alloys.zerobox.co.za\/de\/fallstudien\/zucker\/zuckerwalzen\/","title":{"rendered":"Zuckerwalzen"},"content":{"rendered":"<div id='full_slider_1'  class='avia-fullwidth-slider main_color avia-shadow   avia-builder-el-0  el_before_av_section  avia-builder-el-first   container_wrap sidebar_left'  >\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-cgmi9w-b311904bff2ad84b36201a7928097a29\">\n#top #wrap_all .avia-slideshow .av-slideshow-caption.av-cgmi9w-b311904bff2ad84b36201a7928097a29__0 .avia-caption-title{\nfont-size:38px;\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-slideshow av-cgmi9w-b311904bff2ad84b36201a7928097a29 avia-slideshow-no scaling av_slideshow_full avia-slide-slider av-slideshow-ui av-control-default av-slideshow-manual av-loop-once av-loop-manual-endless av-default-height-applied   avia-slideshow-1' data-slideshow-options=\"{&quot;animation&quot;:&quot;slide&quot;,&quot;autoplay&quot;:false,&quot;loop_autoplay&quot;:&quot;once&quot;,&quot;interval&quot;:5,&quot;loop_manual&quot;:&quot;manual-endless&quot;,&quot;autoplay_stopper&quot;:false,&quot;noNavigation&quot;:false,&quot;bg_slider&quot;:false,&quot;keep_padding&quot;:false,&quot;hoverpause&quot;:false,&quot;show_slide_delay&quot;:0}\"  itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><ul class='avia-slideshow-inner ' style='padding-bottom: 24.609375%;'><li  class='avia-slideshow-slide av-cgmi9w-b311904bff2ad84b36201a7928097a29__0  av-single-slide slide-1 slide-odd'><div data-rel='slideshow-1' class='avia-slide-wrap '   ><div class='av-slideshow-caption av-cgmi9w-b311904bff2ad84b36201a7928097a29__0 caption_fullwidth caption_left caption_left_framed caption_framed'><div class=\"container caption_container\"><div class=\"slideshow_caption\"><div class=\"slideshow_inner_caption\"><div class=\"slideshow_align_caption\"><h2 class='avia-caption-title '  itemprop=\"name\" >Kurze Fallstudien zu L\u00f6sungen, die in verschiedenen Branchen bereitgestellt werden<\/h2><\/div><\/div><\/div><\/div><\/div><img decoding=\"async\" fetchpriority=\"high\" class=\"wp-image-10100 avia-img-lazy-loading-not-10100\"  src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/sugar.png\" width=\"1280\" height=\"315\" title='sugar' alt='sugar'  itemprop=\"thumbnailUrl\"  style='min-height:250px; min-width:1016px; ' srcset=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/sugar.png 1280w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/sugar-600x148.png 600w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/sugar-300x74.png 300w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/sugar-500x123.png 500w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/div><\/li><\/ul><\/div><\/div>\n<div id='av_section_1'  class='avia-section av-1fpwun8-3fa33e45940f8f7703fbb8a37b298e18 alternate_color avia-section-small avia-no-border-styling  avia-builder-el-1  el_after_av_slideshow_full  el_before_av_section  breadcrumb-container avia-bg-style-scroll container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-44279'><div class='entry-content-wrapper clearfix'>\n\n\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='av_section_2'  class='avia-section av-1d8lm6s-ada7cf03f17d3e95c987f116f21728a1 main_color avia-section-default avia-no-border-styling  avia-builder-el-3  el_after_av_section  el_before_av_layout_row  avia-bg-style-scroll container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-44279'><div class='entry-content-wrapper clearfix'>\n\n<div  class='flex_column av-1bjk1j8-96cee39b23519a3465115eb316944a3b av_one_full  avia-builder-el-5  el_after_av_codeblock  el_before_av_one_fourth  first flex_column_div  '     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kzb3rfnp-0c71a36592fe6e3fdab445511b66c742\">\n#top .av-special-heading.av-kzb3rfnp-0c71a36592fe6e3fdab445511b66c742{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-kzb3rfnp-0c71a36592fe6e3fdab445511b66c742 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-kzb3rfnp-0c71a36592fe6e3fdab445511b66c742 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-kzb3rfnp-0c71a36592fe6e3fdab445511b66c742 av-special-heading-h1 blockquote modern-quote  avia-builder-el-6  avia-builder-el-no-sibling '><h1 class='av-special-heading-tag '  itemprop=\"headline\"  >Zuckerwalzen<\/h1><div class='av-subheading av-subheading_below'><a href=\"https:\/\/welding-alloys.zerobox.co.za\/de\/industry\/zucker\/\">Zucker<\/a>\n<\/div><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><\/div><div class='flex_column_table av-4iu0h0-b9bf018a90eb21464c9a3722701fc4e4 sc-av_one_fourth av-equal-height-column-flextable'>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-4iu0h0-b9bf018a90eb21464c9a3722701fc4e4\">\n#top .flex_column_table.av-equal-height-column-flextable.av-4iu0h0-b9bf018a90eb21464c9a3722701fc4e4{\nmargin-top:0px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-4iu0h0-b9bf018a90eb21464c9a3722701fc4e4 av_one_fourth  avia-builder-el-7  el_after_av_one_full  el_before_av_one_fourth  first flex_column_table_cell av-equal-height-column av-align-middle av-animated-generic bottom-to-top  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-18cpydg-fb8a2ef77111203dc535fbb54472ac45\">\n.avia-animated-number.av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 .avia-animated-number-icon.avia-svg-icon svg:first-child{\nfill:#ffffff;\nstroke:#ffffff;\n}\n#top .avia-animated-number.av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 .avia-animated-number-title{\ncolor:#ffffff;\n}\n#top .avia-animated-number.av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 .avia-animated-number-content{\nfont-size:20px;\ncolor:#444444;\n}\n.avia-animated-number.av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 .avia-animated-number-circle-inner{\nborder-style:none;\nbackground-color:#006635;\nbox-shadow:none;\n}\n\n@media only screen and (min-width: 768px) and (max-width: 989px){ \n#top .avia-animated-number.av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 .avia-animated-number-content{\nfont-size:16px;\n}\n}\n\n@media only screen and (min-width: 480px) and (max-width: 767px){ \n#top .avia-animated-number.av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 .avia-animated-number-content{\nfont-size:16px;\n}\n}\n\n@media only screen and (max-width: 479px){ \n#top .avia-animated-number.av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 .avia-animated-number-content{\nfont-size:20px;\n}\n}\n<\/style>\n<div  class=\"avia-animated-number av-18cpydg-fb8a2ef77111203dc535fbb54472ac45 av-force-default-color avia_animate_when_visible  avia-builder-el-8  avia-builder-el-no-sibling  avia-color-font-custom av-display-circle \" data-timer=\"3000\"><span class='avia-animated-number-circle '><span class='avia-animated-number-circle-inner'><\/span><\/span><strong class=\"heading avia-animated-number-title\"><\/strong><div class=\"avia-animated-number-content\"><p>AUTOMATISIERTE<br \/>\nSCHWEISS-MASCHINEN<\/p>\n<\/div><\/div><\/div><div class='av-flex-placeholder'><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-47uzsk-2d288002667183d61ea56ab94b741990\">\n#top .flex_column_table.av-equal-height-column-flextable.av-47uzsk-2d288002667183d61ea56ab94b741990{\nmargin-top:0px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-47uzsk-2d288002667183d61ea56ab94b741990 av_one_fourth  avia-builder-el-9  el_after_av_one_fourth  el_before_av_one_fourth  flex_column_table_cell av-equal-height-column av-align-middle av-animated-generic bottom-to-top  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-156zy44-981cef02f730cdc63960dc35b7127e04\">\n.avia-animated-number.av-156zy44-981cef02f730cdc63960dc35b7127e04 .avia-animated-number-icon.avia-svg-icon svg:first-child{\nfill:#ffffff;\nstroke:#ffffff;\n}\n#top .avia-animated-number.av-156zy44-981cef02f730cdc63960dc35b7127e04 .avia-animated-number-title{\ncolor:#ffffff;\n}\n#top .avia-animated-number.av-156zy44-981cef02f730cdc63960dc35b7127e04 .avia-animated-number-content{\nfont-size:20px;\ncolor:#444444;\n}\n.avia-animated-number.av-156zy44-981cef02f730cdc63960dc35b7127e04 .avia-animated-number-circle-inner{\nborder-style:none;\nbackground-color:#006635;\nbox-shadow:none;\n}\n\n@media only screen and (min-width: 768px) and (max-width: 989px){ \n#top .avia-animated-number.av-156zy44-981cef02f730cdc63960dc35b7127e04 .avia-animated-number-content{\nfont-size:16px;\n}\n}\n\n@media only screen and (min-width: 480px) and (max-width: 767px){ \n#top .avia-animated-number.av-156zy44-981cef02f730cdc63960dc35b7127e04 .avia-animated-number-content{\nfont-size:16px;\n}\n}\n\n@media only screen and (max-width: 479px){ \n#top .avia-animated-number.av-156zy44-981cef02f730cdc63960dc35b7127e04 .avia-animated-number-content{\nfont-size:20px;\n}\n}\n<\/style>\n<div  class=\"avia-animated-number av-156zy44-981cef02f730cdc63960dc35b7127e04 av-force-default-color avia_animate_when_visible  avia-builder-el-10  avia-builder-el-no-sibling  avia-color-font-custom av-display-circle \" data-timer=\"3000\"><span class='avia-animated-number-circle '><span class='avia-animated-number-circle-inner'><\/span><\/span><strong class=\"heading avia-animated-number-title\"><\/strong><div class=\"avia-animated-number-content\"><p>MAXIMIERTE<br \/>\nSCHLEIFEFFIZIENZ<\/p>\n<\/div><\/div><\/div><div class='av-flex-placeholder'><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-3x61ro-fc889bbb53dc9e0bbfe81b464bc8a10c\">\n#top .flex_column_table.av-equal-height-column-flextable.av-3x61ro-fc889bbb53dc9e0bbfe81b464bc8a10c{\nmargin-top:0px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-3x61ro-fc889bbb53dc9e0bbfe81b464bc8a10c av_one_fourth  avia-builder-el-11  el_after_av_one_fourth  el_before_av_one_fourth  flex_column_table_cell av-equal-height-column av-align-middle av-animated-generic bottom-to-top  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-10k1sdg-46f882373cca196aaa77d0488c2d9542\">\n.avia-animated-number.av-10k1sdg-46f882373cca196aaa77d0488c2d9542 .avia-animated-number-icon.avia-svg-icon svg:first-child{\nfill:#ffffff;\nstroke:#ffffff;\n}\n#top .avia-animated-number.av-10k1sdg-46f882373cca196aaa77d0488c2d9542 .avia-animated-number-title{\ncolor:#ffffff;\n}\n#top .avia-animated-number.av-10k1sdg-46f882373cca196aaa77d0488c2d9542 .avia-animated-number-content{\nfont-size:20px;\ncolor:#444444;\n}\n.avia-animated-number.av-10k1sdg-46f882373cca196aaa77d0488c2d9542 .avia-animated-number-circle-inner{\nborder-style:none;\nbackground-color:#006635;\nbox-shadow:none;\n}\n\n@media only screen and (min-width: 768px) and (max-width: 989px){ \n#top .avia-animated-number.av-10k1sdg-46f882373cca196aaa77d0488c2d9542 .avia-animated-number-content{\nfont-size:16px;\n}\n}\n\n@media only screen and (min-width: 480px) and (max-width: 767px){ \n#top .avia-animated-number.av-10k1sdg-46f882373cca196aaa77d0488c2d9542 .avia-animated-number-content{\nfont-size:16px;\n}\n}\n\n@media only screen and (max-width: 479px){ \n#top .avia-animated-number.av-10k1sdg-46f882373cca196aaa77d0488c2d9542 .avia-animated-number-content{\nfont-size:20px;\n}\n}\n<\/style>\n<div  class=\"avia-animated-number av-10k1sdg-46f882373cca196aaa77d0488c2d9542 av-force-default-color avia_animate_when_visible  avia-builder-el-12  avia-builder-el-no-sibling  avia-color-font-custom av-display-circle \" data-timer=\"3000\"><span class='avia-animated-number-circle '><span class='avia-animated-number-circle-inner'><\/span><\/span><strong class=\"heading avia-animated-number-title\"><\/strong><div class=\"avia-animated-number-content\"><p>ERH\u00d6HTE<br \/>\nVERSCHLEISS-BEST\u00c4NDIGKEIT<\/p>\n<\/div><\/div><\/div><div class='av-flex-placeholder'><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-zt0x84-2c105f7f0fcb8a550bc9f0b24b6d8fde\">\n#top .flex_column_table.av-equal-height-column-flextable.av-zt0x84-2c105f7f0fcb8a550bc9f0b24b6d8fde{\nmargin-top:0px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-zt0x84-2c105f7f0fcb8a550bc9f0b24b6d8fde av_one_fourth  avia-builder-el-13  el_after_av_one_fourth  el_before_av_one_half  flex_column_table_cell av-equal-height-column av-align-middle av-animated-generic bottom-to-top  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kzb3s2i0-5fe5af4d6c4880a315939d250e21837e\">\n.avia-image-container.av-kzb3s2i0-5fe5af4d6c4880a315939d250e21837e img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-kzb3s2i0-5fe5af4d6c4880a315939d250e21837e .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-kzb3s2i0-5fe5af4d6c4880a315939d250e21837e av-styling- avia-align-center  avia-builder-el-14  avia-builder-el-no-sibling  img-100'   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-6911 avia-img-lazy-loading-not-6911 avia_image ' src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/sugar.svg\" alt='sugar' title='sugar'  height=\"1\" width=\"1\"  itemprop=\"thumbnailUrl\"  \/><\/div><\/div><\/div><\/div><\/div><!--close column table wrapper. Autoclose: 1 --><div class='flex_column_table av-c7zkk-0967afb4a82027b3419506e2b30758b7 sc-av_one_half av-break-at-tablet-flextable av-equal-height-column-flextable'><div  class='flex_column av-c7zkk-0967afb4a82027b3419506e2b30758b7 av_one_half  avia-builder-el-15  el_after_av_one_fourth  el_before_av_one_fourth  tablet-remove-flex-placeholder first av-break-at-tablet flex_column_table_cell av-equal-height-column av-align-top av-animated-generic left-to-right  column-top-margin'     ><section  class='av_textblock_section av-kzb3y1o6-69636c5d3d44603f9852f037f0e4ea46 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Komponenten, die in Zuckerm\u00fchlen zur Gewinnung von Zuckersaft aus Zuckerrohr eingesetzt werden, unterliegen erheblichen Verschlei\u00dfproblemen, wobei die Mahlwalzen stark beansprucht werden k\u00f6nnen. Der Verschlei\u00df der Mahlwalzen f\u00fchrt zu einer Verringerung der Mahlleistung und zu einem Anstieg des Energieverbrauchs, was wiederum zu h\u00f6heren Gesamtkosten f\u00fchrt. Um die Auswirkungen des Verschlei\u00dfes von Ausr\u00fcstungen in Zuckerfabriken zu mildern, bieten wir eine Reihe von fortschrittlichen Schwei\u00dfdr\u00e4hten und -elektroden sowie automatische und halbautomatische Schwei\u00dfmaschinen f\u00fcr Anwendungen in Zuckerfabriken an. Wir verf\u00fcgen auch \u00fcber Fachleute mit praktischen technischen Kenntnissen und Fachwissen auf der ganzen Welt, um die M\u00fchlen bei der Suche nach der richtigen L\u00f6sung f\u00fcr ihre spezifischen Bed\u00fcrfnisse zu unterst\u00fctzen, und genau das haben wir f\u00fcr eine bekannte Zuckerm\u00fchle in Nord- und S\u00fcdamerika getan..<\/p>\n<\/div><\/section><\/div><div class='av-flex-placeholder'><\/div><div  class='flex_column av-wdhwms-18fd47180e09eb1dd548db7f5ea7d902 av_one_fourth  avia-builder-el-17  el_after_av_one_half  el_before_av_one_fourth  tablet-50 av-break-at-tablet flex_column_table_cell av-equal-height-column av-align-top av-animated-generic bottom-to-top  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kzb48tma-98e9d576b89c328fe8e3592a28e5f2bf\">\n.avia-image-container.av-kzb48tma-98e9d576b89c328fe8e3592a28e5f2bf img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-kzb48tma-98e9d576b89c328fe8e3592a28e5f2bf .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-kzb48tma-98e9d576b89c328fe8e3592a28e5f2bf av-styling- avia-align-center  avia-builder-el-18  avia-builder-el-no-sibling  img-text-flipx animatex'   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-10890 avia-img-lazy-loading-not-10890 avia_image ' src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-mill-roll-using-SMK-machine.jpg\" alt='Repair of sugar mill roll using SMK machine' title='Repair of sugar mill roll using SMK machine'  height=\"500\" width=\"500\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-mill-roll-using-SMK-machine.jpg 500w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-mill-roll-using-SMK-machine-300x300.jpg 300w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-mill-roll-using-SMK-machine-100x100.jpg 100w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/div><\/div><\/div><\/div><div class='av-flex-placeholder'><\/div><div  class='flex_column av-ubs0ic-26e313c1811bbf142adf9f1f022c2f1a av_one_fourth  avia-builder-el-19  el_after_av_one_fourth  el_before_av_one_half  tablet-50 av-break-at-tablet flex_column_table_cell av-equal-height-column av-align-top av-animated-generic bottom-to-top  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kzb49voj-76ef8fc662af93c493c9dd78f69392b2\">\n.avia-image-container.av-kzb49voj-76ef8fc662af93c493c9dd78f69392b2 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-kzb49voj-76ef8fc662af93c493c9dd78f69392b2 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-kzb49voj-76ef8fc662af93c493c9dd78f69392b2 av-styling- avia-align-center  avia-builder-el-20  avia-builder-el-no-sibling  img-text-flipx animatex'   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-10894 avia-img-lazy-loading-not-10894 avia_image ' src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-roll-with-teeth-added.jpg\" alt='Repair of sugar roll with teeth added' title='Repair of sugar roll with teeth added'  height=\"500\" width=\"500\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-roll-with-teeth-added.jpg 500w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/repair-of-sugar-roll-with-teeth-added-1-300x300.jpg 300w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-roll-with-teeth-added-100x100.jpg 100w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/div><\/div><\/div><\/div><\/div><!--close column table wrapper. Autoclose: 1 --><div class='av-column-wrapper-individual av-break-at-tablet-flexwrapper av-mobile-columns-flex av-columns-reverse'>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-soevs4-da68de154914f4bd083dec34915dc301\">\n#top .flex_column.av-soevs4-da68de154914f4bd083dec34915dc301{\nmargin-top:50px;\nmargin-bottom:0px;\n}\n.responsive #top #wrap_all .flex_column.av-soevs4-da68de154914f4bd083dec34915dc301{\nmargin-top:50px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-soevs4-da68de154914f4bd083dec34915dc301 av_one_half  avia-builder-el-21  el_after_av_one_fourth  el_before_av_one_half  first av-break-at-tablet flex_column_div av-animated-generic bottom-to-top  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-kzb3wwqp-752f05a72aeeff372e6e440faee0107d\">\n.avia-image-container.av-kzb3wwqp-752f05a72aeeff372e6e440faee0107d img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-kzb3wwqp-752f05a72aeeff372e6e440faee0107d .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-kzb3wwqp-752f05a72aeeff372e6e440faee0107d av-styling- avia-align-center  avia-builder-el-22  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-22325 avia-img-lazy-loading-not-22325 avia_image ' src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Sugar-mill-roll.jpg\" alt='Sugar mill roll' title='Sugar mill roll'  height=\"400\" width=\"900\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Sugar-mill-roll.jpg 900w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Sugar-mill-roll-600x267.jpg 600w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Sugar-mill-roll-300x133.jpg 300w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Sugar-mill-roll-500x222.jpg 500w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/div><\/div><\/div><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-ryr3lw-69819558aeb8d23365e26641f2e60ecb\">\n#top .flex_column.av-ryr3lw-69819558aeb8d23365e26641f2e60ecb{\nmargin-top:50px;\nmargin-bottom:0px;\n}\n.responsive #top #wrap_all .flex_column.av-ryr3lw-69819558aeb8d23365e26641f2e60ecb{\nmargin-top:50px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-ryr3lw-69819558aeb8d23365e26641f2e60ecb av_one_half  avia-builder-el-23  el_after_av_one_half  avia-builder-el-last  av-break-at-tablet flex_column_div av-animated-generic bottom-to-top  column-top-margin'     ><section  class='av_textblock_section av-kzb3yv9v-3579867b46bd731c82ab8c6abd51498f '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Unser Team wurde von einem Kunden angesprochen, der einen hohen Verschlei\u00df an den Mahlwalzen feststellte und durch den h\u00e4ufigen Austausch erheblich h\u00f6here Kosten verursachte. Der Kunde hatte vor kurzem mehrere neue Zuckerwalzen gekauft, stellte jedoch fest, dass die Lebensdauer der Walzen nicht seinen Erwartungen entsprach. Daher waren die Gesamtbetriebskosten viel zu hoch.<\/p>\n<p>Der Kunde suchte unser technisches Fachwissen, um festzustellen, ob die Reparatur der vorhandenen Walzen eine praktikable L\u00f6sung w\u00e4re, um die Lebensdauer der Walzen zu verl\u00e4ngern, die Ausfallzeiten der Anlage zu verringern und die Gesamtbetriebskosten zu senken.<\/p>\n<\/div><\/section><\/div><\/div><!--close flex column wrapper. Autoclose: 1 --><\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='av-layout-grid-1'  class='av-layout-grid-container av-pwlchw-0e6bce99bfe5705b309d8f3c0819a342 entry-content-wrapper main_color av-flex-cells av-break-at-tablet  avia-builder-el-25  el_after_av_section  el_before_av_section  container grid-row-not-first  container_wrap sidebar_left'  >\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-oidnc4-da960ac6044dcc233e7540a241a22119\">\n.flex_cell.av-oidnc4-da960ac6044dcc233e7540a241a22119{\nvertical-align:top;\n}\n.responsive #top #wrap_all .flex_cell.av-oidnc4-da960ac6044dcc233e7540a241a22119{\npadding:0px 30px 30px 0px !important;\n}\n<\/style>\n<div class='flex_cell av-oidnc4-da960ac6044dcc233e7540a241a22119 av-gridrow-cell av_one_half no_margin  avia-builder-el-26  el_before_av_cell_one_half  avia-builder-el-first  tablet-pr-0 content-align-top'  ><div class='flex_cell_inner'><div  class='flex_column av-mwjlms-a7a40356b76dbd5254780055c6c1b878 av_one_full  avia-builder-el-27  avia-builder-el-no-sibling  first flex_column_div av-animated-generic left-to-right  '     ><section  class='av_textblock_section av-kzfji8ug-dfae4584b0b46ef644fdfc191370a239 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Nach einem ersten Online-Meeting mit dem Kunden wurde vereinbart, dass wir eine Verschlei\u00dfpr\u00fcfung durchf\u00fchren, um die Walzen und die Arbeitsumgebung zu bewerten. Dabei wurde festgestellt, dass die Walzen nach nur einer Saison mit 185 Schleiftagen einen erheblichen Verschlei\u00df aufwiesen. Der Verschlei\u00df f\u00fchrte dazu, dass die Mahlz\u00e4hne der Walzen ihren Halt verloren, was eine geringere Mahlproduktivit\u00e4t und verformte Z\u00e4hne zur Folge hatte. Dies f\u00fchrte zu einer geringeren Saftausbeute, die bei vollst\u00e4ndig optimierten M\u00fchlen im hohen 90er-Perzentil liegen sollte.<\/p>\n<p>Nach einer Inspektion vor Ort und einer zus\u00e4tzlichen Analyse und Datenerfassung ermittelte unser technisches Team die beste L\u00f6sung f\u00fcr den spezifischen Verschlei\u00df der Walzen und ber\u00fccksichtigte dabei die spezifischen Anforderungen des Kunden. Der Vorschlag umfasste eine L\u00f6sung zum Schutz der Walzenz\u00e4hne durch deren Panzerung mit unseren speziell f\u00fcr Zuckerm\u00fchlenwalzen entwickelten F\u00fclldr\u00e4hten.<\/p>\n<\/div><\/section><\/div>\n<\/div><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-lhpm04-6cdb9d7d40ba19c0f0a6bfb11390a92b\">\n.flex_cell.av-lhpm04-6cdb9d7d40ba19c0f0a6bfb11390a92b{\nvertical-align:top;\n}\n.responsive #top #wrap_all .flex_cell.av-lhpm04-6cdb9d7d40ba19c0f0a6bfb11390a92b{\npadding:0px 0px 30px 30px !important;\n}\n<\/style>\n<div class='flex_cell av-lhpm04-6cdb9d7d40ba19c0f0a6bfb11390a92b av-gridrow-cell av_one_half no_margin  avia-builder-el-29  el_after_av_cell_one_half  avia-builder-el-last  mobi-three-col tablet-pl-0 content-align-top'  ><div class='flex_cell_inner'><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-j2lw78-bf003642151e7aadc204546db9362b8d\">\n.flex_column.av-j2lw78-bf003642151e7aadc204546db9362b8d{\npadding:30px 30px 30px 30px;\nbackground-color:#f1f1f1;\n}\n<\/style>\n<div  class='flex_column av-j2lw78-bf003642151e7aadc204546db9362b8d av_one_half  avia-builder-el-30  el_before_av_one_half  avia-builder-el-first  equal-height-row first flex_column_div av-animated-generic bottom-to-top  '     ><section  class='av_textblock_section av-kzb44ch4-483e0fe8d318dafd5dbf8dcf7911e5ad '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h4><strong>Herausforderun <\/strong><\/h4>\n<p>Unzureichende Lebensdauer und Produktivit\u00e4t von Zuckerwalzen<\/p>\n<\/div><\/section><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-h3xqp0-aac1f2293ebc32f0fd8ddaf3afab431b\">\n.flex_column.av-h3xqp0-aac1f2293ebc32f0fd8ddaf3afab431b{\npadding:30px 30px 30px 30px;\nbackground-color:#f1f1f1;\n}\n<\/style>\n<div  class='flex_column av-h3xqp0-aac1f2293ebc32f0fd8ddaf3afab431b av_one_half  avia-builder-el-32  el_after_av_one_half  el_before_av_one_half  equal-height-row flex_column_div av-animated-generic bottom-to-top  '     ><section  class='av_textblock_section av-kzb461nr-f005eb831fef73c016d265d9550d05a5 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h4><strong>L\u00f6sung<\/strong><\/h4>\n<p>Schutz bestehender Walzen mit den speziellen Dr\u00e4hten von Welding Alloys und der SMK- Maschine<\/p>\n<\/div><\/section><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-g35kxw-efe79320e9b6d357b1097267640ae295\">\n#top .flex_column.av-g35kxw-efe79320e9b6d357b1097267640ae295{\nmargin-top:30px;\nmargin-bottom:0px;\n}\n.flex_column.av-g35kxw-efe79320e9b6d357b1097267640ae295{\npadding:30px 30px 30px 30px;\nbackground-color:#f1f1f1;\n}\n.responsive #top #wrap_all .flex_column.av-g35kxw-efe79320e9b6d357b1097267640ae295{\nmargin-top:30px;\nmargin-bottom:0px;\n}\n<\/style>\n<div  class='flex_column av-g35kxw-efe79320e9b6d357b1097267640ae295 av_one_half  avia-builder-el-34  el_after_av_one_half  avia-builder-el-last  equal-height-row margin-left first flex_column_div av-animated-generic bottom-to-top  column-top-margin'     ><section  class='av_textblock_section av-kzb46vuu-be7791b2da06b817d436e26efb6941e5 '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h4><strong>Ergebnis<\/strong><\/h4>\n<p>Ums Vierfache verl\u00e4ngerte Lebensdauer der Walzen und h\u00f6here Produktivit\u00e4t<\/p>\n<\/div><\/section><\/div><\/p>\n<\/div><\/div>\n<\/div><\/p>\n<div id='av_section_3'  class='avia-section av-e1c9d0-57a1dfe9fa17dd125e2a0c0d46604770 main_color avia-section-default avia-no-border-styling  avia-builder-el-36  el_after_av_layout_row  avia-builder-el-last  padding-top-0 avia-bg-style-scroll container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-44279'><div class='entry-content-wrapper clearfix'>\n<div  class='flex_column av-d3njyc-9ca2e59b84ca4430ba69809a2bb83187 av_one_full  avia-builder-el-37  el_before_av_one_full  avia-builder-el-first  first flex_column_div av-animated-generic bottom-to-top  '     ><section  class='av_textblock_section av-kzb42gvk-9efb6ce8f8382d0e4e40642d96bcef1c '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Trotz des erheblichen Verschlei\u00dfes, der an diesen fast neuen Zuckerwalzen aufgetreten war, konnten wir die Walzen mit Hilfe unserer Sugar Mill Kit (SMK)-Maschine, einer speziell f\u00fcr das Schwei\u00dfen von Zuckerwalzen an Ort und Stelle oder in Werkst\u00e4tten entwickelten automatisierten Schwei\u00dfanlage, effizient aufbauen. Die SMK-Schwei\u00dfmaschine ist so robust und kompakt konstruiert, dass die Zuckerfabriken ihre Walzen w\u00e4hrend des Mahlens reparieren k\u00f6nnen, ohne den zus\u00e4tzlichen Aufwand und die Kosten f\u00fcr den Ausbau der Walzen oder die Umleitung des Rohrs zu anderen Tandems. F\u00fcr zus\u00e4tzlichen Schutz k\u00f6nnen Zuckerfabriken auch Elektroden zum Schwei\u00dfen w\u00e4hrend des Mahlens an schwer zug\u00e4nglichen Walzen oder in M\u00fchlen mit beengten Platzverh\u00e4ltnissen verwenden.<\/p>\n<p>Nach der Fertigstellung wurden die \u00fcberholten Walzen in einem besseren Zustand als im Neuzustand wieder in Betrieb genommen und blieben weitere vier Schleifzyklen lang ohne Probleme in Betrieb.<\/p>\n<p>Durch den Einsatz unserer MaxExtract und MaxExtract PLUS Auftragsdr\u00e4hte und -elektroden konnte die Verschlei\u00dffestigkeit der Walzen deutlich erh\u00f6ht und die Schleifleistung exponentiell verbessert werden. Die L\u00f6sung f\u00fchrte au\u00dferdem zu einer l\u00e4ngeren Lebensdauer der Walze, was f\u00fcr den Kunden geringere Ausfallzeiten und weniger Wartung bedeutet.<\/p>\n<p>Bei unseren Folgebesuchen \u00e4u\u00dferte sich der Kunde sehr zufrieden mit der Leistung und der Langlebigkeit der Walzen, die eine viermal h\u00f6here Lebensdauer als die nicht beschichteten Walzen erreicht hatten. Die Walzen wurden weitere 740 Tage geschliffen, bevor sie die gleiche Abnutzung erfuhren, wodurch die Gesamtbetriebskosten f\u00fcr den Kunden erfolgreich gesenkt wurden.<\/p>\n<\/div><\/section><\/div><div  class='flex_column av-b7026s-3680508f3717ee542d3c402e9462ee5d av_one_full  avia-builder-el-39  el_after_av_one_full  el_before_av_one_full  first flex_column_div av-animated-generic right-to-left  column-top-margin'     ><div  class='avia-buttonrow-wrap av-av_buttonrow-9242865c880f99e488fabfd1cdad85ca avia-buttonrow-center  avia-builder-el-40  avia-builder-el-no-sibling '>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_buttonrow_item-16e5bdab90539a2ca08502b6993124cd\">\n#top #wrap_all .avia-button.av-av_buttonrow_item-16e5bdab90539a2ca08502b6993124cd{\nmargin-bottom:10px;\nmargin-right:5px;\nmargin-left:5px;\n}\n<\/style>\n<a href='https:\/\/welding-alloys.zerobox.co.za\/de\/informationen-support\/fallstudien\/'  class='avia-button 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sugar roll with teeth added' src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-roll-with-teeth-added.jpg\" width=\"500\" height=\"500\"  title='Repair of sugar roll with teeth added' alt='Repair of sugar roll with teeth added' srcset=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-roll-with-teeth-added.jpg 500w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/repair-of-sugar-roll-with-teeth-added-1-300x300.jpg 300w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-roll-with-teeth-added-100x100.jpg 100w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><div class='big-prev-fake'><img decoding=\"async\" fetchpriority=\"high\" class=\"wp-image-10894 avia-img-lazy-loading-not-10894\"  width=\"400\" height=\"400\" src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-sugar-roll-with-teeth-added.jpg\" title='Repair of 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height=\"400\" src=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-roll-using-SMK.jpg\" title='Repair of roll using SMK' alt='Repair of roll using SMK' srcset=\"https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-roll-using-SMK.jpg 500w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-roll-using-SMK-300x300.jpg 300w, https:\/\/welding-alloys.zerobox.co.za\/wp-content\/uploads\/2021\/12\/Repair-of-roll-using-SMK-100x100.jpg 100w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/><\/div><\/a><\/div><\/div><\/p><\/div><\/div><!--close column table wrapper. Autoclose: 1 -->\n<\/div><\/div><\/div><!-- close content main div --><\/div><\/div><div id='after_section_3'  class='main_color av_default_container_wrap container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-44279'><div class='entry-content-wrapper clearfix'>\n","protected":false},"excerpt":{"rendered":"<p>Eine Zuckerm\u00fchle wies nach nur 185 Tagen Mahlbetrieb einen erheblichen Verschlei\u00df ihrer Walzen auf; die von uns angebotene L\u00f6sung \u00fcberraschte.   <\/p>\n","protected":false},"author":1,"featured_media":8905,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_relevanssi_hide_post":"","_relevanssi_hide_content":"","_relevanssi_pin_for_all":"","_relevanssi_pin_keywords":"","_relevanssi_unpin_keywords":"","_relevanssi_related_keywords":"","_relevanssi_related_include_ids":"","_relevanssi_related_exclude_ids":"","_relevanssi_related_no_append":"","_relevanssi_related_not_related":"","_relevanssi_related_posts":"","_relevanssi_noindex_reason":"","inline_featured_image":false,"footnotes":"","_links_to":"","_links_to_target":""},"categories":[11052],"tags":[],"technical-articles-filter":[],"class_list":["post-44279","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-zucker"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.4 (Yoast SEO v27.4) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Zuckerwalzen | Welding Alloys<\/title>\n<meta name=\"description\" content=\"Eine Zuckerm\u00fchle wies nach nur 185 Tagen Mahlbetrieb einen erheblichen Verschlei\u00df ihrer Walzen auf; 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